4 Filling Heads Best Pharmaceutical Equipment Suppository Filling and Sealing Machine
Working principle :
Automatic suppository filling production line with 4 filling filling heads has a stable and efficient manufacturing process, filling, freezing, sealing and other production processes to complete the whole process, and the production capacity is 4,000-6,000 grain/hour.
Operating principle:
1.Foring part：
film material on the film s plate（PVC/PE）through the gripping agences into forming area to preheating film—— ＞ forming mold—— ＞ blowing film—— ＞ blown film forming.
triangle knife cut edge technology ，the dotted line cut.
2.filling part：
Seven nozzles filling ， for forming suppository one time embedded filling ， filling precision±2%，material barrel with electric-heating insulation system，top with a stirring motor so that drug keep uniform state ，the drug in the barrel through cycle pump into filling nozzleis，one time filling the remaining drug cycle through the other end of a raw material barrel to do the next filling.
3.cooling part：
Filling the entire row of drug finished then into cooling frame，cooling box enternal with chiller block ， cooling wind through four condensers in the cooling box to cooling suppository on the cooling rack.
4.seal tail and type code：
After cooling the solid suppository into sealing area ： pre-heat mold—— ＞ seal mold——＞type mold 。Then cut the finished products a group for six granules or five granules （according to customers requirement）.
Technical parameters:
Output/hour | 4000-6000 grains/hour (center distance 17.4mm) |
Single dose | 0.5--5ml |
Dose deviation | < ±2% |
Applicable suppository shape | Bullet, torpedo, duckbill and other shapes |
Applicable substrate | Synthetic fatty acid glyceride, glycerin gelatin, polyethylene glycol, etc. |
Tank capacity | 20L |
working pressure | 0.6Mpa |
Air consumption/minute | 0.6m3 / min |
Water consumption/hour | 15kg (recycled) |
Operating Voltage | 3-Phase AC |
Total power | 12KW |
Dimensions | Length (L) 3200mm × width (W) 1850mm × height (H) 1800mm |
wrap | PVC\PE conforms to membrane |
total weight | 500kg |
Detail picture:
Schematic of the operation PLC
PVC/PE Put film plate
servo film feeding clamping mechanism
servo filling pump
cooling turntable
Sealing triangle and batch number
Cutting
Configuration list:
Structure | Name | Remarks |
Forming | Diaphragm disc (with 2 brakes) |
Pneumatic component brand: AirTAC Taiwan Servo motor brand: Panasonic |
Membrane guide device ( 1 set) |
Forming mold ( 1 set) |
Film clamping operation device (matching cylinder 1) |
Forming device ( 1 pair of matching cylinders)) |
Conveyor ( 1 set of matching Panasonic servo) |
Blowing device ( 1 set of matching pressure regulating valve) |
Forming part of the box (including internal bracket) |
|
Plexiglass cover |
|
Pointing cursor system (one set by Panasonic) |
|
Filling | Dashed knife ( 1 pair of matching cylinders) | Pneumatic component brand: AirTAC Taiwan Servo motor brand: Panasonic |
Triangular knife ( 1 matching cylinder) |
Filling device (servo filling, a set of Panasonic servo) |
Filling with 4 heads (different specifications as required) |
Material tank (mixing motor) |
Barrel circulating pump ( 1 matching cylinder) |
Filling part of the box body (including internal bracket) | Material: aluminum, stainless steel |
Plexiglass cover |
|
Cooling | Chiller (optional) | Brand compressor |
Air cooler |
|
Tethered stepping system (chain conveyor) | Pneumatic component brand: Airtac |
Cooling part of the cabinet (including internal bracket) | Material: aluminum, stainless steel |
Plexiglass cover |
|
Sealing | Sealing preheating device |
Pneumatic component brand: Airtac Servo motor brand: Panasonic |
Heating sealing device |
Production date stamp (3 pairs of matching cylinders) |
Trimming hob |
Tie belt cutting device (2sets of servo transmission mechanism) |
Sealing part of the box (including internal bracket) | Material: aluminum, stainless steel |
Plexiglass cover | self made |
Electrical control | Programmable Controllers Communication module | Siemens |
HMI | Siemens |
Frequency converter | Mitsubishi |
Low-voltage electrical appliances | Schneider |
Temperature Controller | Uden |
Solenoid valve air source treatment | AirTAC Taiwan |
Photoelectric switch/proximity switch/limit switch | Feihong/Xinou/Omron |
alarm system | Schneider |
Free parts:
name | Quantity |
Suppository mold | 1 set |
Resistance heating rod | 1 set |
Gas connector | 1 set |
Dotted blade | 1 set |
Sealing ring | 1 set |
Hob | 1 set |
Triangular Knife | 1 set |
Free accessories for automatic suppository continuous production line
Suppository shipped with random accessories |
Serial number | name | model | Quantity | unit | Remarks |
1 | Filling seal | D14 | 20 | pcs | Pouring rod ring |
2 | Sealing ring | ￠8.75×2.65 | 20 | pcs | Pouring rod ring |
3 | Sealing ring | ￠75×3.1 | 5 | pcs |
|
4 | Sealing ring | ￠63×3.5 | 2 | pcs |
|
5 | Yx sealing ring for hole | D20 | 5 | pcs |
|
6 | Yx sealing ring for hole | D45 | 5 | pcs |
|
7 | Yx sealing ring for hole | D63 | 1 | pcs |
|
8 | Dotted blade |
| 6 | pcs |
|
9 | Allen wrench |
| 1 | set |
|
10 | wrench | 8* 10 | 1 | pcs |
|
11 | Heater | ￠ 10×40+￠ 10×80 | 6 | pcs | 250W |
12 | Heater | ￠ 10×40+￠ 10× 100 | 2 | pcs | 300W |
13 | Heater | ￠ 10×40+￠ 10×80 | 1 | pcs | 200W |
14 | Heater | ￠ 10×40+￠ 10× 150 | 1 | pcs | 300W |
15 | Heater | ￠ 16×200（1/2G） | 2 | pcs | 1000W |
16 | Piston ring | COP80 | 2 | pcs |
|
17 | K-type thermocouple | K Type | 2 | pcs |
|
18 | Photoelectric switch | LJ12A3-4-Z / BX | 2 | pcs |
|
19 | Gas connector |
| 1 | set |
|
20 | Just word |
| 20 | pcs | 0-9 each 20 |
21 | silicone board | Thickness 6mm | 1 | pcs | 100x200mm |
22 | silicone board | Thickness 4mm | 1 | pcs | 100x200mm |
23 | PTFE cloth | 0.5 thick | 1 | pcs | 300x700mm |
24 | Allen wrench | 5mm | 1 | pcs | 250mm |
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