Automatic 16 Channel Vibration Intelligent Visual Capsule Counting Machine

Working principle

The motor runs by the gear then it makes the neatening flower plate work.The bottles in the bottle container rotate from the under part to the upper part of the bottle neatening plate by the semicircle  groove of the bottle neatening flower plate.The bottles in the semicircle groove neaten by the bottle turning board of the bottle neatening system.It

can turn the bottles which are upside down automatically.

Main Features

（1）  This machine is electromechanical integration equipment, convenient operation, simple maintenance, reliable running.

（2）  With a bottle of quantitative detection and control excessive overload protection device.

（3）  Frame and material barrel is made of high quality stainless steel material, beautiful appearance, in line with the GMP requirements.

（4）  Don't need to use air bottle blowing, the use of automatic bottle body, and is equipped with a set bottle device, greatly improve production efficiency.

Main technical parameters

Bottle type: plastic round bottle 

Production capacity：60～160 bottles per minute

Power supply：AC220V 50Hz 0.15kw

Overall dimension：1050*1150*1250 mm

Weight：300kg

Main configuration

NO

Name

Manufacturer

1

Motor

Maili

2

Photoelectric sensor for seeing bottles

Panasonic

3

PLC

Delta(Taiwan)

4

Air switch

Schneider

5

Emergency stop

Schneider

 The block bottle device on the passing bottle-track of the conveying bottle system make the bottles which came from the previous equipment stay in the bottling position,waiting to be filled in.The medicine goes into the medicine container in order by the vibration of the feeding corrugated plate.There’s a counting photoelectric sensor installed on the medicine container,after counting of the medicine in the medicine container by the counting photoelectric sensor, the medicine goes

into the bottle in the bottling position.

◆  Main Features

（1）  Strong compatibility,It can count and bottle various kind of solid preparation or solid

  granules for example,tablet (including heteromorphism tablet)、capsule、soft capsule（         transparent and non-transparent）、pill etc.

   （2）  Vibration discharging material: Gentle laying-off by 16 entercloses’ vibration, with special patented flap partial filling system ,the discharging of medicine is homogeneous and stable without damage.

   （3）  Anti high dust :Adopting the anti high dust photoelectric sensing technology only developed by our company, it also can work stably under the high dust circumstance.

   （4）  Correct counting: With automatic photoelectric sensor counting ,the error of bottling is less

          than nation standard.

   （5）  High intelligence :It has various alarm and control functions like no bottle no count ,check fault automatically and so on.

   （6）  Auxiliary function: Photoelectric sensor can check automatically if there’s no bottle and

          stops automatically.

   （7）  Easy operation: Adopting intellectualized design, all kinds of operation data can be set according to the requirement. It can store 10 groups of setting parameters for use.

   （16）  Convenient maintenance: After simple training, the worker can operate easily .It is easy to disassembly, clean and change the components without any tools.

   （9）  Sealing and dustproof: Dust collection box is available, it can reduce the dust

          pollution. (Optional)

◆   Main technical parameters

Applicable bottle shape :round、square plastic bottle

Filling material:00~5#capsule、soft capsule、Φ5.5～22compressed tablet、special-shaped tablet

sugarcoated tablet，Φ3～20 pill

Production capacity：20～80 bottles per minute(It depends on the bottle size、filling quantity

and the tablet size)

The setting range of bottling volume:1-9999

    Power supply：AC220V 50Hz 1.2kw  

Accuracy rate:＞99.8%(higher than the industrial standard

Air pressure：0.6Mpa

Overall dimension：1600*1400*1560mm

Weight：420kg

NO

Name

Manufacturer

1

Motor

Maili

2

photoelectric sensor for seeing bottle

Panasonic

3

Photoelectric Head for counting

Adopt Everlight Electronics., Ltd

4

Pneumatic Components

AirTAC

5

Switch button

Schneider

6

The man-machine interface

Adopt Delta

7

Main control chip

By using imported STMicroelectronics co., LTD

The function of the automatic checkweigher is to improve production efficiency, reduce production costs, and increase profit margins. The automatic checkweigher is widely used in various production lines and conveying system integration. It is also a high-speed and high-precision online checkweighing equipment, which can check whether the product is qualified or not, whether the whole box is missing parts, bottles, packages, instructions or Other parts will be automatically rejected

online for unqualified products.

Main Features

1.Chinese and English man-machine interface, using industrial PC/PLC control. The display can display the number and name of the current product; current product standard weight; current check weight value; standard check weight, upper limit, lower limit, and dynamic average weight readings; dynamic accuracy standard deviation Gauss curve; qualified product curve /Pass rate ratio number; pass rate bar graph/number; qualified product/defective product ratio bar graph, product weighing weight distribution graph; current checkweigh belt line speed and corresponding product passing speed at this speed; curve Display the most recent 50 weight values; can set and display the acceptable upper and lower limit of the checkweighing range; counting (counting within the qualified range and out of the range respectively); can be manually adjusted to zero; and can also display the date, time, and operator ; There is a start/stop soft switch display; there is a recording and query function of check weighing data, and all alarm information is displayed.

2.It can establish different programs according to the information of different products, set the qualified weight range, correction factor, etc.; can store 100 product information parameters (for direct recall when using), and the product name has the functions of editing, saving, deleting and so on. With advanced statistical functions, histogram, dynamic distribution diagram;

3.The equipment transmission motor uses a maintenance-free, high-torque DC drive stepping motor

4.The check weighing conveyor is equipped with a windshield to reduce the influence of airflow on the check weigher

5.The device can be set to 3-6 different security access levels, 7.5-inch screen, Windows style operating system

6.The transmission direction, speed and height of the equipment can be adjusted, and the transmission belt is easy to disassemble and clean.

7.Hundreds of product switching, hundreds of thousands of data records.

    8.A guardrail is installed above the conveying mechanism, which can be adjusted according to different sizes of products.

9.The checkweigher conveyor belt is composed of three parts: input section, checkweigh section and output section.

10.The input end has a standard feeding conveyor belt, and the output end has a special blown ejector

11.The height of the checkweigher detection platform can be adjusted arbitrarily within the range of 750±100mm.

12.The checkweigher unqualified product collection box is on the side of the output section of the operation surface, which is made of imported acrylic.

13.The checkweighing sensor of the equipment is the FIT/C3MR digital dynamic sensor produced in Germany.

14.The equipment can record daily test data, and the data will not be lost even if the power is suddenly cut off.

15.The automatic bottle separation/organizer installed above the input section of the equipment can effectively separate the products one by one for weighing, and there will be no bottleneck phenomenon.

16.The equipment can set the upper and lower limit of checkweighing arbitrarily, and has the function of upper and lower limit alarm elimination, weight classification selection function and continuous elimination alarm function. Continuous error is the sound and light alarm function;

17.The rejection method of unqualified products under check-weighing is reasonable in design, reliable in operation, and the rejection rate reaches 100%.

18.Can display three different weight types: overweight, normal, underweight, and display the real-time average weight.

19.Convenient adjustment of relevant parameters, which can quickly adjust the best dynamic weighing accuracy.

20.The checkweigher is equipped with dynamic and static weighing operation modes, which can be switched.

21.The checkweigher is easy to set up, and can store and call the measurement parameters of products of different specifications.

22.The checkweigher has a counting function, and it should count and display the total number of inspected products, the number of qualified products, the number of waste products and the number of rejected products.

23.The device has automatic data saving and restoration functions (restore to factory settings), and the data will not be lost when the device is powered off.

24.The operation interface has the function of upper/lower limit setting of each parameter, output count, average number, file storage, clear and reset function.

25.Display information, and have hierarchical password protection.

26.The checkweighing sensor is a manual operation correction function.

27.It can realize the functions of fully automatic operation, monitoring, detection and recording of the equipment, and can realize the function of setting and modifying the process parameters online.

28.Equipment has an automatic fault diagnosis system, with proper fault detection, diagnosis, identification, explanation and alarm functions, displays the faults that cause the equipment to stop, and displays the fault information of the equipment on the display screen.

29.The emergency stop button of the equipment is a red mushroom-shaped emergency stop button with self-locking function. The emergency stop switch is installed at the uppermost position of the operating surface, and the self-locking can be turned off in the fastest time when necessary, and all electrical and gas pipelines can be cut off. In the absence of an operator or communication line input command, the system will not restart.

30.When the control system encounters an unexpected power failure, it can be restored to the original state before production after restarting, and can operate normally.

31.This system has RS232/485-2W port to establish real-time communication with the upper computer, feedback the weighing data to the upper computer for effective control, and guarantee the highest qualified rate of the product.

◆   Main technical parameters

Host power/current single-phase AC220V/3A

Checkweighing range 0.2g-500g

Checkweighing accuracy From:±0.1g

Throughput/min Max:180

Conveyor belt width 180mm

Checkweighing conveyor effective length 300mm

Effective length of feed conveyor 350-500mm

Effective length of discharge conveyor 350-500mm

The height between the conveyor table and the ground is adjustable at 750±100mm

Non-conforming product rejection method Single nozzle/Push rod type

Product passing direction: facing the touch screen from left to right

NO

Name

Manufacturer

1

High-precision dynamic sensor

Germany FIT/ C3MR

2

Controller Switzerland

Switzerland BJ520

3

Touch screen

KEYENCE7002

4

Drive power

Taiwan MEAN WELL

5

Servo drive motor

FOYO56

6

Detector

United States BANNER

7

Conveyor belt

Swiss HABASIT

Working principle

The block bottle air cylinder on the passing bottle-track of the conveying bottle system make the bottles which came from the previous equipment stay in the drying agent filling position,waiting to be filled in the drying agent.The bottle mouth faces to the clipping system correctly.Stepping

motor drives the bag conveying system,pull the drying agent bags out from the drying agent plate.

Color mark sensor tests the drying agent bags and control the length of the bags then the bags are clipped into the bottles.The conveyor belt of the conveying bottle system convey the bottles which

have been filled in the drying agent to the next equipment.At the same time,the bottles which are

waiting for filling supplement to the drying agent bag filling position .

Main features

◆  JF-C120 Automatic desiccant inserting machine

   （1）  Strong compatibility, suitable for all kinds of round 、oblate、square and flat square

          bottle with different size and materials.

   （2）  Drying agent bag is in the color standard and colorless standard plate shaped bags.

   （3）  Adopting pre-putting drying agent design, it can avoid the uniformity of bag carrying and

          ensure the accuracy of bags’ length control.

   （4）  Bag discharging adopts drying agent bag thickness self adjustment design,it can avoid the

         occurrence of broken bags.

   （5）  Durable knife edge, shear with accuracy and reliability and it won’t broke the drying agent

          bag.

   （6）  It has the function of no bottle no work, fault self examining, drying agent won’t in the

        bottle and any other check warning control functions,so it can  ensure the continuity of the equipment operation and accuracy  of the filling of drying agent bags.

 （7）  Operate automatically,intelligently control with the last and next process, with good

        harmony.Special operating person is not necessary so ti can save labor cost.

   （16）  Chinese or Chinese-English control panel,it can store 10 groups of parameters and it is

          convenient to use.

   （9）  Control chip is imported from America.Optical electronic transducer is produced by Taiwan,

          stable and durable.

Main technical parameters

◆  JF-C120 Automatic desiccant inserting machine

     Applicable bottle shape: round、oblate、square、flat square bottle

     Drying agent bag：plate shape drying agent, the bag size is depend on the bottle size

     Production capacity：50～120 bottle/minute

     Power supply：AC220V 50Hz 0.5kw  

     Air pressure：0.6Mpa

     Overall dimension：1150*800*1900 mm

     Weight：300 kg

Main configuration

NO

Name

Manufacturer

1

Motor

Maili

2

Stepper Motor

SIHAI ELETTRONICA (China)

3

photoelectric sensor for seeing bottle

Panasonic

4

Photoelectric sensor for color code

Panasonic

5

Pneumatic components

AirTac

6

Switch button

Schneider

7

PLC

Adopt Delta

8

The man-machine interface

Adopt Delta

9

Air switch

Schneider

10

Emergency stop

Schneider

11

Proximity switch

Coron electronics